X-MINING Integral Blending

Integral Blending (Integral Blend) is a process in which inorganic fillers and resins are added and used simultaneously without any pretreatment.
For example, let's assume that you are making pancake dough with flour. When we make a pancake, we add water or milk to flour in order to make a moderately dense paste, and then fry it in a pan. What happens when a specified amount of water is added to the powder at once and mixed? A lump of powder will form, and it won't mix well. If you want to bake pancakes well, at first, you have to pour in the flour with less than a predetermined amount of water or milk (e.g., half of it) and mix it with a high viscosity. Then add the rest of the water or milk and mix it well.
In the case of resins for injection molding, it is the same. When the amount of filler to be mixed is small, a thick mixture (master batch) is prepared in advance and the master batch is further thinned with resin to achieve the desired concentration. Integral blend process of injection molding is a process as follows without use masterbatch. The filler and resin mixed at the desired mixing ratio are fed into the hopper after mixed or separately in the hopper and then kneaded in kneading machine. This process is effective in shortening processes and reducing unnecessary raw materials.